diklatkerja | [Tanya Jawab] Teknologi CNC di Era Industri 4.0

1. Pertanyaan dari Bapak Fredrick
Melihat perkembangan CNC yang cepat dan luas, skill apa yang memiliki peluang yang lebih besar dalam bidang pekerjaan?

Jawaban: Saat kita melakukan perubahan dengan distruksi, kita tidak akan pernah tahu apa yang ada di depan kita, tapi kalau secara umum lebih ke kemampuan kita beradaptasi, contohnya di situasi pandemi ini kita membicarakan soal persiapan apa yang akan terjadi dimasa yang akan datang, kita melihat /menganggap bahwa Amerika itu negara paling prepare itupun tidak prepare dalam menghadapi distruksi seperti pandemi.

Menurut saya yang lebih berperan disini soft skill, itu sangat penting untuk beradaptasi. Ada 3 hal yang penting, yaitu bagaimana melakukan critical thinking, creativity, dan fleksibilitas kognisi (kemampuan kita untuk mempelajari suatu hal yang baru). Saya sendiri lebih percaya bahwa, yang akan berperan lebih besar untuk menghadapi perubahan perkembangan teknologi ini yaitu kemampuan beradaptasi.

2. Pertanyaan dari Bapak Nursyah Ibrahim
Apakah cocok penggunaan mesin CNC untuk usaha mandiri (skala kecil) di Indonesia?

Jawaban: Sangat bisa, saya di 2 tahun terakhir memperhatikan. Mungkin disekitar tahun 90an awal, ada gerakan namanya riprap (membuat CNC) dan sekarang resource nya sudah sangat mudah, jadi kita ke tokopedia barangnya ada tinggal jitabl belajar. Komponennya, materialnya ada banyak di internet, dan ini usaha kecil / UMKM di bidanga apa.

Sekarang itu menjamur, saya melihat untuk ukm itu mesin CNC portable, itu semuanya bisa dirakit sendiri, ada kapasitas kecil yang dibuat dengan alumunium profile karena memang tuntutan rigibity nya tidak tinggi terutama ini banyak digunakan oleh industri-industri kreatif.

3. Pertanyaan dari Bapak Majamas Purba
Berapa biaya cost untuk membuat CNC untuk usaha industri lokal misalnya peternakan?

Jawaban: Basis teknologi dari CNC adalah motion control, kita bisa mengontrol gerakan itu bisa dipakai untuk apa saja. Jadi misalnya kita mau membuat robot, namun misalkan untuk dipeternakan contoh mesin untuk memberi makan yang bisa muter diatas kandang, itu agak susah. Kalo kita bicara insinyur itu harus ada dimensi, seberapa besar. Ini sebuah pertanyaan yang butuh detailing untuk menjawabnya, cukup sulit.

4. Pertanyaan dari Bapak Muhammad Rosdan Takhir
Untuk penggunaan mesin CNC maksimal ukuran berapa besarnya bahan yang dapat produksi?

Jawaban: Yang saya liat yang paling besar itu milling tingginya 6m panjang 20m. Ukuran- itu ditentukan sesuai barang yang kita buat.

Profil Instruktur

Herry Kusuma, S.T.

Praktisi Otomasi Industri

Deskripsi Pemateri:

EDUCATION

Bandung Institute of Technology, Indonesia (2000)

Bachelor degree in Mechanical Engineering with specialization in Mechatronics - Advanced Manufacturing System Research group.

CAREER SUMMARY

Six years of experience in various management role including project manager, engineering manager and country manager which encompass the following area: project planning, engineering management, R&D management, customer relationship management, company strategic planning, and finance.

Four years of experience in factory reliability system and continuous improvement program.

Fifteen years of hands-on experience in industrial automation projects that includes conceptual system design, control equipment’s sizing and selection, electrical wiring design, cabinet design, software development, commissioning, continuous improvement program and training.

WORK EXPERIENCE

Country Manager (June 2019 – present)

PT CNC Disain Nusantara, Indonesia (www.cncdesign.com.au)

Oversees the operations of CNCDesign Pty Ltd subsidiary in Indonesia which includes strategic planning for finance, sales, engineering &services and order processing and human resources management.
Acting as liaison between the Melbourne main office and teams in Jakarta office and ensure target KPIs for finance, sales, engineering &services and order processing achieve within prescribed time.
Ensure organization compliance to Indonesian law, taxation system and regulation are met.
Manage relationship with principal supplier and ensure business interest of the company are fulfilled in the most efficient way.
Responsible to achieve IDR 36 billion annual sales budget and lead multidisciplinary team of 28 people.
Representing the company to the society by actively contribute both time and effort in working with professional association, industry, education and government.

Engineering Manager (Feb 2018 – June 2019)

CNCDesign Pty Ltd, VIC, Australia (www.cncdesign.com.au)

Responsible for ensuring that key projects and engineering duties are fulfilled which includes planning, managing customer expectation, resource allocation, budget control, managing engineers time and in certain situation liaise with customer for conflict resolutions.
Coordinated with internal department within the company to help achieving the objective of the project.
Planned talent scouting, engineers training and engineers career development.
Managed engineering solution development including technology selection, allocating engineer with the right skill set and managing time and cost for development

Automation Project Manager (March 2016 – Feb 2018), Rinnai Australia, VIC, Australia (www.rinnai.com.au)

PROJECT MANAGEMENT

Managed project scope for green site which includes automated robotic welding cell, enameling line and semi-automatic assembly line and palletizing for Hot Water Tank manufacturing line.
Designed and lead installation of factory IT infrastructure which includes fiber optic back-bone and copper network to cover factory data, automation and security network.
Define scope and lead implementation of proprietary Manufacturing Execution System for Hot Water Tank manufacturing.
Lead implementation of Computerized Maintenance Management System (CMMS) using MEX software to manage maintenance activities related to building facility, manufacturing equipments and general services.
Manage subcontractor, supplier and internal resources required during execution of the projects mentioned above.

ASSET MANAGEMENT

Define preventive maintenance tasks, documentation and spare parts in CMMS software to support equipments and facility used in Hot Water Tank manufacturing line.
Manage critical spare parts required for operation of equipments used in Hot Water Tank manufacturing line
Perform root cause analysis for equipment un-scheduled shutdown and decide required corrective action. Document the event into factory Knowledge Base for further minor/major process improvement evaluation.
Promote minor/major process improvement through automated system solutions as part of continuous improvement program.
Manage documentation, engineering software and training for maintenance staff.

ACHIEVEMENTS:

Successfully delivered automation system which integrates factory IT, automation network, security and software (Engineering, CMMS and MES) within 12 months. Total value for automation components in the project approx.. $2 million.

Senior Automation Engineer (April 2013 - February 2016), Textor Technologies, VIC, Australia

RESPONSIBILITIES:

PROJECT MANAGEMENT

Manage Capital Expenditure project that includes new equipment installation, commissioning, operator training, production validation and documentation.
Allocate internal resources, subcontractor and supplier to meet project delivery target.
Mentor junior engineer in different aspects of control system engineering and best practices in industry.

ASSET MANAGEMENT

Ensure high plant availability by providing technical support to automation system assets which includes SCADA, PLC, VSD, servo system, safety system, instrumentation and switchgears.
Perform root cause analysis for equipment un-scheduled shutdown and decide required corrective action. Document the event into factory Knowledge Base for further minor/major process improvement evaluation.
Promote minor/major process improvement through automated system solutions as part of continuous improvement program.
Manage plant automation system spare parts, documentation, engineering software and training.

ACHIEVEMENTS:

Successfully commissioned non-woven converting equipments within specified time and budget. Total project value AU$5.3 million commissioning completed within 4 weeks.
Lead continuous improvement program which includes mechanical, electrical and control system software modification. These effort improves machine efficiency by 50%, within 12 months period.

Project Engineer (Mar 2008 - Mar 2013), CNCDesign Pty Ltd, VIC, Australia (www.cncdesign.com.au)

RESPONSIBILITIES:

Manage project scope of supply, cost control, schedule and logistics and communicate project information to all stakeholder.
Manage engineering team to work on high-end machine tool automation system retrofit projects.
Supervise automation system engineering design & testing which includes conceptual design, wiring diagram, software development, FAT, commissioning, SAT.
Manage resources during on-site installation, commissioning and end user training.
Coordinate service engineer for on-site/off-site support.
Train junior engineer in different aspects of control systems engineering.

ACHIEVEMENTS:

Develop engineering capability for Machine Tools and Production Machine retrofit in Brisbane office
Successfully commissioned first Galvanizing Line for end customer in Slovakia. This project involves resources in 3 different offices (Brisbane, Melbourne, Indonesia) for engineering and manufacturing. Total electrical project value of AU$1.5 million
Successfully delivered CNC Roll Grinder retrofit project for steel company in Taiwan. Total project value of US$800.000

Senior Project Engineer (Nov 2001- Feb2008)

PT CNC Disain Nusantara, Jakarta, Indonesia

RESPONSIBILITIES:

Lead PM engineering team that covers projects in South East Asia region specialized in PLC, HMI and drives.
Design, implement and test engineering solutions to meet customer specification.
Communicate, manage and supervise different stage of projects development phase.
Responsible for developing engineering solution in continuous metal processing lines for OEM in Australia.
Provides technical support for sales division on component selection and quotation based on customer specification.

ACHIEVEMENTS:

Pioneered engineering expertise for Production Machinery business in CNCDesign branch, Jakarta.
Deliver 3 international projects for OEM in Australia. This includes system design, cabinet design and cabinet production,, software development. Managed engineering resources from 3 different offices (Indonesia, Melbourne, Sydney). Total project value AU$ 1 million

PROFESSIONAL MEMBERSHIP

Indonesian Machine Tool Association (IMTA)

Asosiasi Printer Tridimensi Indonesia (PRINTRIDI)

International Society of Automation (www.isa.org)

TECHNICAL EXPERTISE

Control system design and application which includes functional specification, control equipments selection and sizing, drive & motor engineering, CAD electrical drawing, electrical cabinet layout, software development, FAT, commissioning, SAT and training.
Translate tender documents into project engineering scope of supply, project time lines, project budget,
Broad range of experience in providing customized engineering solution for industrial automation, control and instrumentation, which covers the following field: water treatment plant, oil and gas, packaging lines, beam processing lines, continuous strip processing lines, printing, packaging, converting and machine tools.
Hands-on experience in the following products & technologies from various vendors: PLC, DRIVES, HMI/SCADAS, CNC/Motion Controls, Motor Controls, Instrumentation, CAD.

[Tanya Jawab] Teknologi CNC di Era Industri 4.0

Otomasi Industri Series #1

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